Custom Metal Etching Lead Frames with Tight Tolerances for Advanced Sensor and MEMS Applications

Custom Metal Etching Lead Frames with Tight Tolerances for Advanced Sensor and MEMS Applications

Lead Frames Overview
Xinhaisen Technology is a leading manufacturer of high-precision etched lead frames for semiconductor packaging, ICs, LEDs, and power electronics. Our chemically etched lead frames offer superior dimensional accuracy, excellent conductivity, and reliable performance for advanced electronic applications. With state-of-the-art etching technology, we ensure tight tolerances, burr-free edges, and cost-effective solutions for both prototyping and mass production.

Manufacturing Process
We utilize state-of-the-art chemical etching (photochemical machining) to produce lead frames with fine features and tight tolerances. The process involves:

• Material cleaning and pretreatment

• Photoresist coating and UV exposure using high-precision tooling

• Controlled chemical etching to form precise geometries

• Thorough cleaning, inspection, and quality verification

This method allows for burr-free, stress-free production without altering material properties, enabling complex designs with rapid turnaround.

Lead Frames Features

• High Precision: Micro-features with line widths down to 0.015mm and positional accuracy within ±0.03mm

• Wide Material Compatibility: Supports copper alloys, stainless steel, aluminum, nickel alloys, and more

• Burr-Free & Stress-Free: No mechanical deformation, ensuring optimal electrical and thermal performance

• Design Flexibility: Rapid prototyping and customization for complex geometries

• Scalable Production: Efficient handling of both small batches and high-volume orders

Lead Frames Specification

Common Applications

Lead frames are widely used in:

• IC packaging (QFN, QFP, SOP, DIP, etc.)

• Power semiconductor devices

• LED packaging

• Sensors and micro-electromechanical systems (MEMS)

• Automotive electronics and communication modules

• Medical and optical devices

Our Advantages

• Rapid Response: Quick material sourcing and fast production cycles, even for urgent or large-scale orders

• Precision Expertise: Advanced etching technology ensures consistent high accuracy and fine detail

• Versatility: Ability to process various metals and complex designs without tooling wear

• Quality Focus: Strict process control and inspection to meet industry standards

• Customer-Centric Service: Dedicated support from design optimization to delivery, ensuring smooth project execution

Why Choose Xinhaisen?

• High Precision – Advanced etching ensures ±0.03mm uniformity.
• Fast Turnaround – Agile production for urgent/large orders.
• Quality Assurance – ISO-compliant, 100% inspection (AOI available).
• Custom Solutions – Design support for optimized performance.

What services can we provide?

• Accepted Delivery Terms: FOB,CFR,CIF,EXW；
• Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
• Accepted Payment Type: T/T,Paypal,Western Union,Cash.

Packaging & Handling Instructions

• Anti-Static Packaging: Critical for electronic components (e.g., EMI shielding grids).
• Vacuum-Sealed Layers: Prevents oxidation of thin foils (<0.1mm).
• Labeling: Each batch includes material certifications and laser-etched LOT numbers.
• Handling: Use gloves to avoid fingerprints on optical/medical parts.

Welcome to contact us at any time!