Precision Etched Metal Shims Stainless Steel Custom Photo Etching

Precision Etched Metal Shims Stainless Steel Custom Photo Etching

Metal Gaskets Overview

Xinhaisen specializes in manufacturing Etched Precision Shims using advanced Photo Chemical Machining (PCM) technology, also known as Chemical Etching or Photochemical Etching. This process enables the production of burr-free, stress-free, ultra-precise metal shims with intricate geometries that cannot be achieved economically by stamping or conventional machining.

Our etched precision shims are widely used for spacing, alignment, preload adjustment, tolerance compensation and precision assembly in industries requiring micron-level accuracy. Compared with laser cutting, stamping and CNC machining, photo etching delivers superior edge quality, maintains original material properties without heat distortion, and offers excellent repeatability for both prototype and volume production.

Manufacturing Process
Our metal gaskets are produced through a state-of-the-art photochemical etching process:

• Cleaning: The selected metal sheet is thoroughly cleaned.

• Coating: A light-sensitive photoresist is applied.

• Exposure & Development: The desired gasket pattern is transferred from a digital tool (no hard tooling required) onto the coated metal using UV light.

• Etching: The exposed areas are precisely etched away by a controlled chemical spray, forming the part.

• Stripping & Finishing: The remaining photoresist is removed, followed by any required secondary finishes (e.g., plating, passivation).

Metal Gaskets Features

• Manufactured using advanced Photo Chemical Machining (PCM) technology
• Burr-free and stress-free edges without secondary finishing
• High dimensional accuracy with excellent repeatability
• No heat affected zone, preserving original material properties
• Suitable for ultra-thin metal materials from 0.02 mm
• Complex profiles, fine slots and micro-hole fabrication
• Wide selection of materials including stainless steel, copper, brass, nickel, titanium and BeCu
• Fast prototype development and short production lead time
• Cost-effective for medium and high-volume manufacturing
• OEM & ODM custom manufacturing services
• Strict quality inspection with optical measurement and CMM
• Global export experience with customized packaging solutions

Metal Gaskets Specification

Metal Gaskets Applications

• Electronics & Telecom: RF shielding gaskets, EMI gaskets, insulator spacers, connector seals.

• Medical Devices: Seals for pumps and diagnostic equipment, surgical tool components, imaging device parts.

• Automotive & Aerospace: Fuel cell components, sensor seals, thermal management spacers, avionics shielding.

• Industrial & Consumer: Precision seals in appliances, optical device spacers, measurement instrument parts.

• Automotive Systems
• Electronic Connectors
• Sensor Assemblies
• Encoder Systems
• Electric Vehicles
• Renewable Energy
• Battery Systems
• Hydrogen Fuel Cell Equipment
• Telecommunications
• Precision Machinery

Our Advantages as Your Supplier

• Unmatched Agility: Rapid response from material procurement to production, ideal for urgent and high-volume orders.

• Precision Expertise: Leading capability in micro-feature etching (0.03mm holes, 0.015mm lines).

• One-Stop Solution: Full-service from design support to finishing and quality inspection.

• Proven Reputation: Recognized by our clientele for High Precision, Fast Delivery, and a Wide Variety of material and finish options.

• Quality Commitment: Rigorous process control ensures consistent high quality and uniform performance across every batch.

FAQ

• Q: What is the lead time for prototypes?
  A: For standard materials, prototype lead time can be as fast as 3-5 days after design confirmation.

• Q: Do you provide design assistance?
  A: Yes, our engineering team can assist with DFM (Design for Manufacturability) to optimize your gasket design for the etching process.

• Q: What file format do you require for production?
  A: We prefer vector-based formats like .DXF or .DWG, but we can work with various common file types.

• Q: Is chemical etching cost-effective for large orders?
  A: Absolutely. While perfect for prototypes, our highly automated etching lines make it very competitive for high-volume production, especially for complex designs.

Welcome to contact us at any time!