Precision Photo Chemical Etching Printer Blade Stainless Steel Titanium Alloy

Precision Etched Printer Blade Stainless Steel/Titanium Alloy Product

Product Overview

Xinhsen Technology specializes in manufacturing ultra-precise printer blades using advanced chemical etching technology. Our printer blades are engineered for exceptional performance in inkjet, laser, and industrial printing systems, offering superior sharpness, durability, and consistency for critical printing applications.

As a leading metal etching specialist, we produce printer blades that meet the exacting standards of commercial printing, packaging, textile, and label manufacturing industries. Our blades are crafted from premium materials including stainless steel (304/316), high-carbon steel, and specialty alloys, ensuring optimal performance in the most demanding printing environments.

Key Features

Micro-Precision Edge - Achieves 0.015mm edge sharpness for clean, consistent ink application

Custom Geometry - Tailored blade profiles (bevel angles, tip radii) for specific printer models

Material Expertise - Optimal steel selection for wear resistance and corrosion protection

Burr-Free Finishing - Chemically polished edges prevent paper/medium damage

Batch Consistency - ±0.03mm tolerance ensures uniform performance

Rapid Prototyping - Functional samples in 5-7 working days

Cost-Effective Production - No expensive tooling required for custom designs

Technical Specifications

Surface Finish: 

Mirror polish (Ra ≤ 0.1μm)

Anti-corrosion coatings (TiN, CrN)

Tolerance: ±0.03mm (critical edges), ±0.05mm (body)

Competitive Advantages

Industry-Leading Precision - Maintains consistent edge geometry across entire production run

Extended Service Life - Special heat treatment options increase durability by 30-50%

Application-Specific Solutions - Customized for:

Doctor blades (offset printing)

Wiper blades (inkjet systems)

Cleaning blades (toner removal)

Squeegee blades (screen printing)

✔ One-Stop Manufacturing - From material selection to final inspection

✔ ISO 9001 Certified - Strict quality control at every production stage

✔ 10+ Years Specialization - Trusted by global printing equipment manufacturers

Performance Benefits

Sharper Edge Retention - Maintains cutting performance 3x longer than conventional blades

Reduced Downtime - Consistent quality minimizes replacement frequency 

Improved Print Quality - Precision edges prevent ink smearing and streaking

Material Savings - Ultra-thin designs (0.05mm) reduce ink consumption

Versatile Compatibility - Works with:

Water-based and solvent inks

UV-curable formulations

Metallic and specialty inks

Applications

Commercial Printing: Offset, flexographic, gravure systems

Packaging: Corrugated, label, foil stamping machines

Industrial Printing: Textile, ceramic, circuit board printers

Office Equipment: High-volume copiers, laser printers

Emerging Technologies: 3D printing, digital textile systems

FAQ

Q1: What's the typical lifespan of your printer blades?

A: Depending on application, our standard blades last 2-3x longer than conventional blades (typically 50-200 million impressions). Special coatings can further extend service life.

Q2: Can you produce blades for obsolete printer models?

A: Yes! We specialize in reverse engineering discontinued blades. Just send us a sample or detailed specifications.

Q3: How do you ensure edge straightness over long lengths?

A: Our proprietary stress-relief etching process maintains ±0.05mm straightness even on 1200mm blades.

Q4: What's your MOQ for custom blade designs?

A: 50 pieces for standard designs, but we accept prototype orders of just 1-2 pieces for testing. 

Q5: Can you provide blades with special coatings?

A: Yes! We offer:

Diamond-Like Carbon (DLC) for extreme wear resistance

PTFE-impregnated for reduced friction

Conductive coatings for static dissipation

Q6: How should printer blades be stored before use?

A: We recommend: 

Store horizontally in original packaging

Maintain 40-60% humidity

Avoid temperature extremes

Use within 12 months for optimal performance

Why Choose Xinhsen?

Free Technical Consultation - Our engineers help select optimal blade specifications

Rapid Sampling - Get functional prototypes in days, not weeks

Volume Discounts - Significant savings on large quantity orders

Global Logistics - Reliable shipping to all major markets

24/7 Support - Dedicated account managers for urgent needs

Upgrade your printing system with precision-etched blades that deliver superior performance and cost savings. Contact our technical team today for a free evaluation of your blade requirements!