OEM ODM Photo Chemical Etching Wear Resistant High Resolution Industrial Dial

OEM/ODM Photochemical Etched Wear-Resistant High-Resolution Industrial Dials

Dials Overview

Xinhsen specializes in manufacturing precision-etched dials for instrumentation, control systems, and industrial equipment. Our chemical etching process produces burr-free dials with razor-sharp markings that outperform laser engraving or screen printing in longevity and clarity. Ideal for applications requiring precise readability under harsh conditions.

Key Advantages
✔ Sub-micron precision - Crisp markings down to 0.01mm line width
✔ Material versatility - Stainless steel, aluminum, brass, specialty alloys
✔ Wear resistance - Etched markings won't fade or rub off
✔ Custom designs - No tooling costs for prototype iterations
✔ Multi-layer assemblies - Integrated backlighting windows

Dials Specifications

Design Features

• Scale Types: Linear, rotary, logarithmic, custom patterns
• Marking Options:

• Etched+filled (permanent contrast)

• Through-holes for backlighting

• Tactile indicators for blind operation
  • Special Features:

• Integrated mounting flanges

• Wear-resistant ceramic coatings

• QR code/Serial number marking

Performance Data
◈ >50,000 cycles abrasion resistance (per ISO 9352)
◈ 180° viewing angle without glare
◈ Withstands 500+ hours salt spray (ASTM B117)

Applications

▸ Industrial Controls: Valves, pressure regulators
▸ Aerospace: Cockpit instrumentation
▸ Medical: Diagnostic equipment dials
▸ Transportation: Dashboard controls
▸ Energy: Pipeline monitoring gauges

Quality Assurance

• 100% optical inspection (10x magnification)

• Material traceability (EN 10204 3.1)

• Contrast ratio testing per ISO 15008

• RoHS/REACH compliance

Production Capabilities
✓ Prototypes: 5 working days
✓ Volume production: 500,000+ units/month
✓ Panel sizes: Up to 600×1200mm

Why Xinhsen?
• True digital process - No degradation in marking quality
• Medical-grade cleanrooms for critical applications
• In-house tooling - Fast design changes