Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing
Product Details
| CNC Machining Or Not: | Not CNC Machining | Type: | Etching / Chemical Machining |
|---|---|---|---|
| Material Capabilities: | Stainless Steel | Micro Machining Or Not: | Micro Machining |
| Tolerance: | +/- 0.01mm | Thickness: | 0.03-1.5mm |
| Shape: | As You Like | Design: | Custom Design |
| MOQ: | 500pcs | Finish: | Polishing ,plating |
| Size: | Customized | Feature: | Eco-Friendly |
| Lead Time: | Within A Week | ||
| Highlight |
Stainless Steel Encoder Discs,Chemical Etching Encoder Discs,Metal coder wheel |
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Product Description
Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing
Metal Coder Wheels: Definition
Precision-engineered rotating discs that transfer variable data (lot numbers, dates, barcodes) onto products through mechanical contact or laser projection.
Metal Coder Wheels: Key Industrial Applications
• Food/Beverage Packaging Date Stamping
• Pharmaceutical Batch Tracking
• Electronic Component Traceability
Metal Coder Wheels: Types & Specifications
Classification by Function
| Type | Characteristics | Accuracy | Speed Range |
|---|---|---|---|
| Rotary Encoder Wheels | Radial grooves for position sensing | ±0.01° | 0-10,000 RPM |
| Ink Transfer Wheels | Micro-cavity surface for ink retention | ±15μm | 10-200 m/min |
| Laser Coding Wheels | Optical-grade mirror finish | λ/10 flatness | >50 kHz pulse |
Material Selection Guide
| Material | Hardness (HV) | Thermal Range | Corrosion Resistance | Best For |
|---|---|---|---|---|
| 304 Stainless Steel | 200-250 | -50~400℃ | ★★★★☆ | Food/pharma environments |
| D2 Tool Steel | 550-650 | -20~300℃ | ★★☆☆☆ | High-wear industrial coding |
| Ti6Al4V Titanium | 340-380 | -100~550℃ | ★★★★★ | Aerospace/Chemical sectors |
Metal Coder Wheels: Advanced Manufacturing Capabilities
✅ 8 Dedicated Etching Lines
• Minimum feature size: 10μm
• Batch consistency: CpK≥1.67
✅ Surface Engineering Expertise
| Process | Technical Parameters |
|---|---|
| DLC Coating | 0.5-3μm thickness, friction coefficient <0.1 |
| PTFE Coating | FDA-compliant non-stick surface |
| Pressure-Sensitive Adhesive | 0.2-1.5N/cm² tack strength |
Metal Coder Wheels: Etching Process Steps:
- Material Prep: Clean and degrease metal sheets.
- Photoresist Coating: Apply UV-sensitive resist.
- Exposure: Transfer flow field design via photomask.
- Development: Remove unexposed resist to reveal etching areas.
- Etching: Immerse in etchant to dissolve unprotected metal.
- Strip & Clean: Remove residual resist and polish.
- QC Inspection: Validate dimensions, conductivity, and surface finish.
The material ,thickness and size we can produce as following
| Material | Thickness | Size |
| STEEL AND STAINLESS STEELS | 0.01mm – 1.5mm | 650mm x 1800mm |
| NICKEL AND NICKEL ALLOYS | 0.01mm – 1.5mm | 600mm x 1500mm |
| COPPER AND COPPER ALLOYS | 0.01mm – 1.5mm | 600mm x 1500mm |
| ALUMINIUM | 0.01mm – 1.5mm | 600mm x 1500mm |
| TITANIUM AND TITANIUM ALLOYS | 0.01mm – 1mm |
600mm x 550mm |
Metal Coder Wheels: How to customize from us.
- Please send us your design.We accept the following file formats: DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator
- Samples making lead time:3-10days
- Express:By DHL,Fedex,TNT,around 3-7days
Why Choose Us?
✅ 13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.
✅ ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
✅ Prototype Delivery time: 3-7days.
✅ Mass Production: 2-3Weeks
✅Competitive Pricing: Optimized processes for cost efficiency.
Request Automotive Speaker Grill Quotes
☏ +86 18929132343
E-Mail: jenny@xinhsen.com
Product Highlights
Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing Metal Coder Wheels: Definition Precision-engineered rotating discs that transfer variable data (lot numbers, dates, barcodes) onto products through mechanical contact or laser projection. Metal Coder Wheels: Key ...
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