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products details

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Encoder Discs
Created with Pixso.

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

Brand Name: xinhaisen
Model Number: XHS
MOQ: 500 pieces
Price: CN¥0.9333-12.93/pieces
Payment Terms: ,T/T
Detail Information
Place of Origin:
Guangdong, China
Certification:
ISO 9001, ISO 14001, IATF 16949
CNC Machining Or Not:
Not CNC Machining
Type:
Etching / Chemical Machining
Material Capabilities:
Stainless Steel
Micro Machining Or Not:
Micro Machining
Tolerance:
+/- 0.01mm
Thickness:
0.03-1.5mm
Shape:
As You Like
Design:
Custom Design
MOQ:
500pcs
Finish:
Polishing ,plating
Size:
Customized
Feature:
Eco-Friendly
Lead Time:
Within A Week
Packaging Details:
Paper, PE Bag, Box
Highlight:

Stainless Steel Encoder Discs

,

Chemical Etching Encoder Discs

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Metal coder wheel

Product Description

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

 

Metal Coder Wheels: Definition

Precision-engineered rotating discs that transfer variable data (lot numbers, dates, barcodes) onto products through mechanical contact or laser projection.

 

Metal Coder Wheels: Key Industrial Applications

• Food/Beverage Packaging Date Stamping
• Pharmaceutical Batch Tracking
• Electronic Component Traceability

 

Metal Coder Wheels: Types & Specifications

Classification by Function

Type Characteristics Accuracy Speed Range
Rotary Encoder Wheels Radial grooves for position sensing ±0.01° 0-10,000 RPM
Ink Transfer Wheels Micro-cavity surface for ink retention ±15μm 10-200 m/min
Laser Coding Wheels Optical-grade mirror finish λ/10 flatness >50 kHz pulse

 

 

Material Selection Guide

Material Hardness (HV) Thermal Range Corrosion Resistance Best For
304 Stainless Steel 200-250 -50~400℃ ★★★★☆ Food/pharma environments
D2 Tool Steel 550-650 -20~300℃ ★★☆☆☆ High-wear industrial coding
Ti6Al4V Titanium 340-380 -100~550℃ ★★★★★ Aerospace/Chemical sectors

 

 

 

Metal Coder Wheels: Advanced Manufacturing Capabilities

✅ 8 Dedicated Etching Lines
• Minimum feature size: 10μm
• Batch consistency: CpK≥1.67

 

✅ Surface Engineering Expertise

Process Technical Parameters
DLC Coating 0.5-3μm thickness, friction coefficient <0.1
PTFE Coating FDA-compliant non-stick surface
Pressure-Sensitive Adhesive 0.2-1.5N/cm² tack strength

 

Metal Coder Wheels: Etching Process Steps:

  1. Material Prep: Clean and degrease metal sheets.
  2. Photoresist Coating: Apply UV-sensitive resist.
  3. Exposure: Transfer flow field design via photomask.
  4. Development: Remove unexposed resist to reveal etching areas.
  5. Etching: Immerse in etchant to dissolve unprotected metal.
  6. Strip & Clean: Remove residual resist and polish.
  7. QC Inspection: Validate dimensions, conductivity, and surface finish.

 Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing 0

The material ,thickness and size we can produce as following

 

Material Thickness Size
STEEL AND STAINLESS STEELS 0.01mm – 1.5mm 650mm x 1800mm
NICKEL AND NICKEL ALLOYS 0.01mm – 1.5mm 600mm x 1500mm
COPPER AND COPPER ALLOYS 0.01mm – 1.5mm 600mm x 1500mm
ALUMINIUM 0.01mm – 1.5mm 600mm x 1500mm
TITANIUM AND TITANIUM ALLOYS 0.01mm – 1mm

600mm x 550mm

 

Metal Coder Wheels: How to customize from us.

1.Please send us your design.

We accept the following file formats:

DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator

2.Samples making lead time:3-10days

3.Express:By DHL,Fedex,TNT,around 3-7days 

 

Why Choose Us?
13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
Prototype Delivery time: 3-7days.
Mass Production: 2-3Weeks

Competitive Pricing: Optimized processes for cost efficiency.

 

Request Automotive Speaker Grill Quotes
+86 18929132343
 E-Mail: jenny@xinhsen.com