Custom Stainless Steel Photo Etching Precision Metal Parts

Custom Stainless Steel Photo Etching Precision Metal Parts

Stainless Steel Photo Etching Overview

Xinhaisen specializes in precision stainless steel photo etching for custom metal components with complex shapes, fine features, and tight dimensional requirements. Using advanced photochemical etching technology, we produce precision metal parts without mechanical cutting forces or heat-affected deformation.

Our stainless steel etched parts are suitable for prototypes and mass production, and can be customized according to customer drawings, material requirements, dimensions, tolerances, and application needs.

From engineering review and DFM support to production and quality inspection, Xinhaisen provides customized etching solutions for a wide range of precision applications.

Stainless Steel Photo Etching Features

1. High Precision

Precision etching is suitable for components requiring tight dimensional control and fine features. Typical tolerances can reach ±0.02 mm, with higher-precision requirements subject to engineering evaluation.

2. Burr-Free and Stress-Free Processing

The photochemical etching process does not use mechanical cutting forces, helping avoid mechanical deformation and stress associated with conventional machining. Properly controlled etching can produce clean edges with minimal burrs.

3. Complex Geometries

Complex 2D profiles, slots, openings, and intricate patterns can be produced according to customer drawings.

4. No Hard Tooling for Etching Patterns

Photo etching uses photographic tooling rather than conventional hard stamping dies, making it suitable for prototypes, design changes, and small-to-medium production requirements.

5.Excellent Design Flexibility

Hole shapes, slots, profiles, and patterns can be customized according to customer drawings and application requirements.

6. Prototype to Mass Production

Xinhaisen supports customers from prototype development to mass production, with engineering and DFM support throughout the process.

Quick Selling Points

✔ Precision stainless steel photo etching
✔ Complex shapes and fine features
✔ Low tooling cost for prototypes
✔ No mechanical cutting force
✔ Suitable for thin metal components
✔ Custom designs based on customer drawings
✔ Prototype to mass production
✔ DFM and engineering support

Stainless Steel Photo Etching Specification

Stainless Steel Photo Etching Applications

Stainless steel photo etched components can be customized for a wide range of precision applications, including:

• Automotive: Precision metal components, speaker grilles, sensor-related parts, shims and shielding components.
• Consumer Electronics & Acoustics: Fine metal mesh, acoustic components, EMI/RFI shielding parts and precision components.
• Optical Instruments: Optical encoder discs, gratings, apertures and other precision components.
• Medical Devices: Custom thin etched metal components for medical and diagnostic equipment.
• Industrial Equipment & Filtration: Precision filters, screens, shims and custom metal components.
• Aerospace: Precision thin metal components for specialized applications.

FAQ

Q1:What materials can you etch?

We mainly provide stainless steel photo etching using materials such as SUS304 and SUS316L. Other metals may also be available depending on the application and engineering requirements.

Q2:What kind of shapes can you produce?

We can produce custom 2D profiles, openings, slots, intricate patterns, and other complex geometries according to customer drawings.