Precision Etched Metal Shims Custom Chemical Etched Stainless Steel Shims

Precision Etched Metal Shims Custom Chemical Etched Stainless Steel Shims

Metal Connectors Overview

Precision etched metal shims are manufactured using advanced photo chemical machining (PCM), also known as chemical etching or photochemical etching. This process produces burr-free, stress-free, highly accurate shim components without mechanical deformation, making it ideal for ultra-thin precision metal parts and complex geometries.

Manufacturing Process
We use advanced chemical etching technology to produce metal connectors. This process allows for high precision, burr-free results, and minimal stress on the material, ensuring consistency even in complex designs.

Metal Connectors Features

• High Precision: Micro-hole diameters down to 0.03mm, line widths to 0.015mm.

• Burr & Stress-Free: Clean, smooth edges from chemical etching ensure reliable performance.

• Material Versatility: Stainless steel, copper alloys, beryllium copper, and more.

• Fast Delivery: No hard tooling enables quick prototypes and volume production.

• Design Flexibility: Accommodate complex shapes and custom designs easily.

• Excellent Consistency: Etching uniformity within ±0.03mm across all batches.

  
  

  • Burr-free edges
  • Tight dimensional tolerances
  • No tooling cost
  • Rapid prototype production
  • Complex geometries
  • Ultra-thin metal processing
  • Smooth surface finish
  • Stress-free manufacturing
  • Ideal for mass production
  • Excellent repeatability
  • High precision
  • Cost-effective for low and high volumes

  
  

  
  

Metal Connectors Specifications

Metal Connectors Applications

• Communications: 5G base stations, routers, RF connectors, and signal transmission modules

• Automotive Electronics: ECU connectors, sensor terminals, charging ports, and battery management systems

• Medical Devices: Patient monitors, surgical instruments, imaging equipment, and portable medical electronics

• Consumer Electronics: Smartphones, wearables, laptops, and audio connectors

• Aerospace & Defense: Avionics systems, navigation devices, and communication onboard equipment

• Industrial & Home Appliances: Power tools, smart home controllers, IoT modules, and HVAC systems

  Automotive

  Medical Devices

  Semiconductor Equipment

  Aerospace

  Electronics

  Power Electronics

  Industrial Automation

  
  

Our Advantages

• Over 13 years of expertise in precision metal etching

• Fast response and quick sample delivery

• Ability to handle large and urgent orders

• High-quality raw material selection

• Competitive pricing without compromising quality

  Higher precision than stamping

  No deformation during processing

  Ideal for thin metal sheets

  Low tooling investment

  Fast design modification

  Supports micro structures

  Excellent consistency

  Reduced secondary processing

  Suitable for mass production

  Cost-effective for complex parts

  
  

Why Choose Us?
We combine speed, precision, and flexibility to meet your specific needs. Whether it’s a prototype or mass production, we deliver consistent quality and on-time—every time.Partner with Xinhaisen for precision-etched metal connectors. We deliver superior quality with 24-48hr prototyping, high-volume capacity, and expert technical support. Our advanced etching ensures perfect burr-free parts with ±0.01mm tolerance. Your reliable manufacturing solution.

FAQ

• 1. What metal connectors do you make?
  We make precision metal parts for connectors used in automotive, medical, telecom, and electronics industries.
• 2. What materials can you etch?
  Stainless steel, copper, brass, beryllium copper, phosphor bronze, nickel, etc.
• 3. What thickness and tolerances can you achieve?
  Thickness: 0.02mm to 1.5mm
  Tolerance: ±0.03mm
• 4. Can you make small or complex features?
  Yes. We can etch holes as small as 0.03mm and lines as thin as 0.015mm.
• 5. Do you handle small prototypes and large orders?
  Yes. We are flexible for small runs and can also handle very large, urgent orders.
• 6. Why choose chemical etching for connectors?
  No burrs, no stress, fast tooling, and high precision for complex designs.

Welcome to contact us at any time!