Chemical Etched Stainless Steel Shower Head Plates & Shower Head Water Outlet Disc

Chemical Etched Stainless Steel Shower Head Plates & Shower Head Water Outlet Disc

Product Overview
Elevate the showering experience with precision-engineered Shower Head Plates from Shenzhen Xinhaisen. As a professional precision metal etching service provider, we specialize in manufacturing high-quality stainless steel shower discs that deliver consistent, powerful, and luxurious water spray patterns. Our advanced chemical etching technology allows for the creation of complex hole patterns with exceptional accuracy, ensuring every shower head functions perfectly. Whether for rain showers, massage jets, or fine mist sprays, our components provide the durability and performance required by leading brands in the sanitary and appliance industries.

Manufacturing Process
Our Shower Head Plates are manufactured using state-of-the-art chemical etching (photochemical machining) technology. This process begins with precise CAD data to create photomasks, which are then used to transfer the intricate hole pattern onto high-grade stainless steel sheets. Through a controlled chemical reaction, the metal is dissolved to create burr-free, perfectly shaped orifices. This method is superior to traditional stamping or punching as it does not stress or deform the metal, preserving its original properties and ensuring a perfectly flat component ready for assembly.

Product Features

• High Precision: Achieve micro-hole diameters as small as 0.03mm with uniformity of ±0.01mm, ensuring consistent water flow and spray pattern.

• Burr-Free Surface: The chemical etching process guarantees completely burr-free and smooth edges, preventing dirt accumulation and ensuring a clean water outlet.

• Design Flexibility: No tooling is required for complex pattern changes. We can easily produce custom logos, intricate designs, or specific hole arrangements (e.g., triangular, circular, hexagonal) to meet unique branding or performance requirements.

• Material Integrity: The process does not alter the material's temper or hardness. Parts remain flat, stress-free, and resistant to corrosion.

• Versatile Thickness: Capable of processing a wide range of material thicknesses, from ultra-thin 0.02mm foils to thicker 1.5mm plates.

Product Specifications

Product Applications
Our precision etched shower plates are essential parts in a wide variety of applications:

• Residential & Commercial Shower Heads: For rainfall, jet, mist, and combination spray patterns.

• Handheld Showers & Kitchen Sprayers: Ensuring smooth operation and varied water modes.

• Medical & Healthcare: For therapeutic shower systems requiring specific water flow.

• Aerospace & Transportation: For sanitation systems in airplanes, RVs, and boats where water conservation and precise delivery are critical.

Our Advantages
As a specialized manufacturer with extensive experience across multiple industries (communication, medical, automotive), Shenzhen Xin Haisen Technology Co., Ltd. offers unmatched capabilities:

• Rapid Prototyping & Turnaround: We can quickly produce samples and handle urgent, high-volume orders without compromising quality.

• Superior Quality Control: In-house inspection ensures every component meets strict dimensional and visual standards, giving our customers "peace of mind."

• Material Versatility: Expertise in etching various metals allows us to source the best material for your specific application.

• Cost-Effective Tooling: Our photochemical process eliminates the need for expensive stamping dies, making both small-batch customizations and mass production economically viable.

FAQ

Q1: Can you create a custom hole pattern or logo on my shower plate?
Yes. One of the key benefits of chemical etching is its flexibility. We can easily incorporate custom patterns, logos, or text into the design without incurring high tooling costs. Send us your CAD drawing or concept, and we can produce it.

Q2: What is the minimum order quantity (MOQ) for custom shower plates?
We cater to both prototyping needs and large-scale production. Our MOQ is flexible. We encourage customers to start with a paid sample run to validate the design before proceeding with mass production.

Q3: How do etched plates compare to stamped plates?
Etched plates are superior in terms of precision and finish. Unlike stamping, which can cause burrs, stress, and micro-deformation, our chemical etching process produces burr-free, flat parts with sharp edges and no material stress, ensuring a better seal and consistent water spray over time.

Q4: What thickness of stainless steel do you recommend for a standard shower head?
Common thicknesses range from 0.02mm to 1.5mm. The optimal thickness depends on the size of the plate and the water pressure requirements. We can help you select the best option based on your specific design.

Q5: How quickly can you provide samples?
We understand the importance of speed in product development. Sample production can typically be completed within 3-5 days upon approval of the design and specifications. Urgent requests can be accommodated.