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Custom Metal Etched Bipolar Plates for Hydrogen Fuel Cells and Battery Packs

Custom Metal Etched Bipolar Plates for Hydrogen Fuel Cells and Battery Packs

Brand Name: XHS/Customize
Model Number: Customize
MOQ: 10
Price: 50-100USD
Payment Terms: T/T
Supply Ability: 10000-100000PCD / week
Detail Information
Place of Origin:
China
Certification:
ISO 9001, ISO 14001, IATF 16949
Material:
Metal, Aluminum,etc.
Pressure Resistance:
High
Thickness:
0.5-3.0mm
Tolerance:
+/- 0.01mm
Maxmum Size:
1800mm*650mm
Technology:
Photo Chemical Etching
Compatibility:
Suitable For Various Fuel Cell Types
Packaging Details:
PE bags and Carton
Supply Ability:
10000-100000PCD / week
Highlight:

custom metal bipolar plates

,

etched fuel cell plates

,

hydrogen battery pack plates

Product Description

Custom Metal Etched Bipolar Plates for Hydrogen Fuel Cells and Battery Packs 


Product Overview
Our bipolar plates are precision-etched metal components essential for fuel cells and other advanced energy applications. They ensure efficient gas distribution, electrical conductivity, and thermal management, supporting high-performance systems with reliability and durability.

Manufacturing Process
We utilize advanced chemical etching technology to produce bipolar plates. This process allows for precise, burr-free shaping without altering material properties, ensuring consistency and high quality in every plate.


Product Features

  • Precision Design: Etched flow fields with tolerances as tight as ±0.03mm ensure optimal reactant distribution and consistent performance.

  • Superior Conductivity: High electrical and thermal conductivity materials maximize energy efficiency and heat dissipation.

  • Lightweight & Compact: Thin, uniform plates (from 0.05mm) help reduce stack size and weight without sacrificing strength.

  • Corrosion Resistant: Compatible with stainless steel, titanium, and other alloys for long-term durability in harsh environments.

  • Complex Channel Geometry: Flexible etching process allows for intricate, custom flow field patterns (e.g., serpentine, parallel, pin-type) without tooling or stress.

  • Smooth, Burr-Free Surfaces: No mechanical deformation or micro-cracks, ensuring better sealing and lower contact resistance.

Product Specifications

 
 
Parameter Specifications
Materials Stainless Steel, Titanium, Aluminum, Copper, Nickel-based alloys
Thickness Range 0.05mm - 1.5mm
Standard Tolerance ±0.03mm
Minimum Hole Size 0.03mm
Minimum Line Width 0.015mm
Flow Field Patterns Serpentine, parallel, pin-type, interdigitated, custom designs
Plate Dimensions Up to 600mm × 600mm (custom sizes available)
Surface Roughness Ra ≤ 0.4μm (as standard)
Flatness ≤ 0.1mm/100mm

 

Automotive Fuel Cells

  • Passenger vehicle fuel cell stacks

  • Commercial vehicle power systems

  • Fuel cell bus power modules

Stationary Power Generation

  • Backup power systems

  • Distributed generation units

  • Telecom base station power supplies

Portable Power Systems

  • Military portable power devices

  • Emergency backup power units

  • Outdoor power supplies

Special Applications

  • UAV fuel cell power systems

  • Submarine power modules

  • Aerospace power equipment

Why Choose Xinhaisen?

  • Fast Turnaround & High Capacity: Ideal for urgent and large-volume orders.

  • Wide Material Expertise: Experience with various metals including stainless steel, titanium, and copper.

  • Precision & Quality: Advanced etching ensures high accuracy and repeatability.

  • Proven Reputation: Trusted by clients in communications, medical, automotive, and energy sectors.

Welcome to contact us at any time!