OEM Custom Photo Chemically Etched Stainless Steel, Copper, and Brass Screens With Burr-free Edges

OEM Custom Photo Chemically Etched Stainless Steel, Copper, and Brass Screens With Burr-free Edges

Product Overview

Xinhaisen specializes in precision photo chemical etching for fine metal components, providing custom metal screens and filter meshes with high dimensional accuracy and clean edges. Our chemical etching process allows us to create complex micro-patterns without burrs, stress, or deformation — ideal for applications requiring high precision filtration, acoustic control, or EMI shielding.

Etching Advantages for Metal Screens

Compared to traditional stamping or laser cutting, our photo chemical etching process provides:

• Burr-free and deformation-free apertures for improved fluid or airflow performance

• Tight tolerances up to ±0.025mm

• No heat-affected zone, ensuring metal structure integrity

• High repeatability suitable for mass production of precision meshes

• Flexible design changes without the cost of new tooling

This makes etched metal screens perfect for filters, speaker grilles, sensor covers, sieves, and micro-fluidic devices.

Available Materials

We provide etching for a wide range of metals to meet diverse application requirements:

• Stainless Steel (301, 304, 316, 430)

• Copper / Brass / Phosphor Bronze

• Nickel / Nickel Alloys

• Titanium / Aluminum (upon request)

Typical Dimensions for Chemically Etched Screens

Pictures of Chemically Etched Screens We Produced for Reference:

Additional Processing Services for Chemically Etched Screens

To enhance the performance and appearance of etched screens, we also offer:

• Surface treatment: passivation, electroplating, black oxide, or anodizing

• Forming and bending for curved or framed screens

• Adhesive backing / laser cutting / engraving

• Assembly and packaging customization per OEM requirements

Etching Capabilities & Product Range

Our precision photo etching technology is widely used for:

• Filter meshes & sieves

• Speaker grilles and acoustic panels

• Micro-perforated sensor shields

• Precision shims, lead frames, nameplates, and decorative panels

• Heat dissipation meshes & microfluidic components

Why Choose Xinhaisen

• 13+ years of expertise in precision photo etching manufacturing

• ISO-certified facility ensuring consistent quality and traceability

• Flexible low-to-high volume production with rapid prototyping

• Engineering support for design optimization and cost efficiency

• Global OEM service, supplying to industries including automotive, electronics, medical, and aerospace

How to Customize Chemically Etched Screens?

1. Send us your design files (DWG / DXF / PDF / AI)

2. Specify material, thickness, and quantity

3. We provide DFM review & quotation within 24 hours

4. Prototype production and mass production after confirmation

5. Worldwide delivery with secure packaging

Contact us to send your design drawing for further discussion!