Chemical Etching Metal Shims with ±0.01mm Tolerance Burr-Free Edges

Chemical Etching Metal Shims with ±0.01mm Tolerance Burr-Free Edges

Metal Shims Overview

Xinhaisen Technology specializes in the high-volume manufacturing of precision metal shims through advanced chemical etching. We produce shims with exceptional flatness, consistency, and tight tolerances to meet the critical spacing and insulation needs of various high-tech industries. Our process ensures rapid turnaround without compromising on the superior quality your applications demand.

Metal Shims Features

• Exceptional Precision & Consistency: We achieve ultra-tight tolerances as fine as ±0.01mm, ensuring every shim has a uniform thickness for reliable performance in critical assemblies.
• Burr-Free & Stress-Free Production: Unlike traditional stamping or laser cutting, our chemical etching process produces absolutely no burrs, heat-affected zones, or internal stresses. This preserves the metal's integrity and eliminates the need for secondary finishing.
• Wide Range of Materials: We can etch a diverse selection of metal materials to meet specific requirements for conductivity, corrosion resistance, or magnetism, including stainless steel, copper, brass, beryllium copper, and titanium.
• Rapid Prototyping & High-Volume Orders: Whether you need a quick prototype or a massive production run, our flexible etching process allows us to accommodate both urgent and super-large orders efficiently.
• Complex Designs with Ease: Chemical etching allows for the cost-effective production of complex geometries, including micro-features, without the high cost of hard tooling required for stamping.

Metal Shims Specifications

Metal Shims Applications

Precision metal shims are critical components in a wide array of industries and products:

• Automotive: Gaskets, spacers, and insulators in engines, transmissions, and sensors.
• Electronics & Communications: EMI/RFI shielding, insulating spacers, and connectors.
• Medical Devices: Precision spacers and seals in surgical instruments, diagnostic equipment, and implants.
• Aerospace: Lightweight shims and washers for avionics and airframe assemblies.
• Industrial Machinery: Alignment shims, thrust washers, and wear plates.
• Consumer Electronics: Thermal management pads and insulating layers in smartphones and home appliances.

Why Choose Xinhaisen? 13+ years of specialized etching experience Engineering support from design to final product Strict confidentiality protection for all customer designs   How can we guarantee quality? Always a pre-production sample before mass production; Always final Inspection before shipment.

Contact us today to discuss your specifications from our reputation for high precision, speed, and variety.