Chemical Etched Filter Screens for Industrial & Commercial Applications

Chemical Etched Filter Screens for Industrial & Commercial Applications

Filter Screens Overview

Xinhaisen specializes in the production of high-precision metal etched filter screens. These parts are essential for filtration, separation, and protection in a wide range of industries. Utilizing advanced chemical etching technology, we manufacture screens with exceptionally fine and accurate holes, ensuring reliable performance and durability.

Manufacturing Process
Our filter screens are produced using state-of-the-art precision chemical etching. This subtractive manufacturing process allows for burr-free, stress-free, and highly accurate perforations without altering the material properties.

Filter Screens Features

• High Precision & Consistency: Achieve uniform hole sizes and precise patterns with tight tolerances.

• Burr-Free & Smooth Edges: No mechanical stress means no debris and improved flow characteristics.

• Wide Range of Materials: Compatible with various metals including stainless steel, copper, aluminum, and nickel.

• Customizable Designs: Easily accommodate complex patterns, shapes, and hole geometries without costly tooling.

• Durability: Maintains material integrity, offering excellent corrosion resistance and strength.

Filter Screens Specifications

Typical Applications

• Consumer Electronics: Filters in speakers, microphones, and smartphone parts.

• Automotive & Aerospace: Fuel filters, air vents, sensor protection.

• Medical Devices: Filters in diagnostic equipment, fluid management systems.

• Industrial & Home Appliances: Water and air filters for coffee makers, juicers, HVAC systems.

• General Filtration: Various industrial sieving and filtering applications.

Why Choose Xinhaisen Filters?

• No Clogging: Smooth hole walls prevent debris accumulation

• High Strength: Retains structural integrity under pressure/vibration

• Fast Turnaround: 5-day samples, 3-week bulk production

• Certified Quality: ISO 9001, RoHS compliant

FAQ

• Q1: How is etched filter mesh better than woven wire mesh?
  A: Etched mesh is flat and burr-free, so it won’t trap particles. Woven mesh can shift or unravel under pressure; etched mesh is a single solid sheet, offering stronger structural integrity.
• Q2: What is the smallest hole size you can etch?
  A: We can etch holes as small as 0.03mm in diameter on thin materials (0.02mm–3.0mm thickness).
• Q3: Can you make custom shapes (not just round holes)?
  A: Yes. We can produce square, slotted, rectangular, or any custom aperture shape based on your CAD design.
• Q4: Is there a minimum order quantity (MOQ)?
  A: No. Because etching uses digital tooling (no hard molds), we welcome both prototyping (1–10 pcs) and mass production (100k+ pcs).
• Q5: What metals do you recommend for corrosive environments?
  A: Stainless Steel 316L is our most common choice for high corrosion resistance. Nickel and copper alloys are also available.
• Q6: How do I request a quote?
  A: Simply send your drawing (DWG, DXF, or PDF) with material and thickness requirements to our sales team. Prototype quotes are typically returned within 24 hours.

Easy to order! Just contact us with your requirements.