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Photo Chemical Etching
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High Precision Metal Mesh for Smoke Detector with Chemically Etching Service

High Precision Metal Mesh for Smoke Detector with Chemically Etching Service

Brand Name: XHS or Customized
Model Number: XHS or Customized
MOQ: 100
Price: 80-100USD
Payment Terms: T/T,Western Union
Supply Ability: 10000-100000PCS / week
Detail Information
Place of Origin:
China
Certification:
ISO 9001, ISO14001, ROHS
Material:
Stainless Steel, Copper, Aluminum, Titanium, Nickel Or Custom Alloy Etc.
Thickness:
Support 0.02-3mm Thickness Cusomization
Size:
As Client's Requirements
Mesh Aperture:
Customizable For Optimal Smoke Particle Detection.
Hole Shape:
Round, Square, Or Custom Shapes Depending On The Requirements.
Hole Size:
Ranges From Microns To Millimeters, According To Design Needs.
Corrosion Resistance:
Resistant To Rust And Corrosion, Ensuring Long-term Functionality In Humid Or Harsh Environments.
Packaging Details:
PE bag, Carton
Supply Ability:
10000-100000PCS / week
Product Description

High Precision Metal Mesh for Smoke Detector with Chemically Etching Service


High Precision Metal Mesh for Smoke Detector with Chemically Etching Service 0

Features of Metal Mesh for Smoke Detector:

  • High Precision: Our chemically etched stainless steel mesh ensures uniform hole size and placement, optimizing performance in smoke detection systems.
  • Customizable Thickness: Available in 0.1mm, 0.2mm, and 0.3mm thicknesses to fit various smoke detector models.
  • Corrosion Resistance: Crafted from premium stainless steel for excellent rust and corrosion resistance, ensuring durability in tough environments.
  • Fine Mesh Pattern: Delivers superior filtration and airflow, crucial for accurate smoke detection.
  • Lightweight & Durable: Thin yet strong, providing durability without extra weight for the smoke detector.

High Precision Metal Mesh for Smoke Detector with Chemically Etching Service 1


Specifications of Etched Metal Mesh for Smoke Detector:

Material: Stainless Steel, Copper, Aluminum, Titanium, Nickel, as requested.
Thickness Options: 0.02-3mm can be customized
Mesh Aperture Size: Customizable
Width: Customizable
Length: Customizable
Surface Finish: Smooth, polished, or matte depending on the specific requirements.
Application: Smoke detectors, fire alarm systems, and other environmental sensing devices, etc..


High Precision Metal Mesh for Smoke Detector with Chemically Etching Service 2


How to Chemically Etch Metal Mesh for Smoke Detectors:

  1. Material Cutting: Cut the stainless steel sheet to the required size and thickness (0.1mm, 0.2mm, or 0.3mm).
  2. Material Cleaning: Clean the surface to remove grease, dust, and oxidation for proper photoresist adhesion.
  3. Printing: Print the mesh pattern onto the metal using photolithography or digital printing.
  4. Exposure: Expose the photoresist to UV light, hardening the exposed areas and leaving the unexposed ones soft.
  5. Developing: Remove the unexposed photoresist, revealing the mesh pattern.
  6. Etching: Submerge the metal in an etching solution (e.g., ferric chloride) to dissolve the exposed metal and form the mesh.
  7. Stripping: Remove the remaining photoresist using a chemical stripper.
  8. Data Inspection: Inspect the etched mesh under a microscope to ensure accuracy.


High Precision Metal Mesh for Smoke Detector with Chemically Etching Service 3

Advantages of Etched Metal Mesh for Smoke Detectors:

  • Precision Engineering: Chemical etching creates highly accurate, intricate mesh patterns for optimal smoke detection sensitivity.

  • Customization: Offers custom hole sizes, thicknesses, and patterns for tailored smoke detector designs.

  • No Material Distortion: Unlike mechanical methods, chemical etching preserves the material's integrity without distortion.

  • Consistent Quality: Ensures uniformity and consistency, meeting strict performance standards.

  • Cost-Effective for Small Runs: Ideal for small batches or prototypes, as it doesn’t require expensive tooling or molds.


How to Custom Metal Mesh for Smoke Detectors from Us:

  • Consultation & Design: Share your mesh specifications (size, thickness, aperture, material), and we’ll ensure your design needs are met.

  • Prototype Development: We provide a prototype for approval, allowing you to test its fit and performance.

  • Custom Production: Upon approval, we begin mass production, ensuring precision and consistency with advanced etching techniques.

  • Quality Assurance: Each mesh is inspected for hole size, corrosion resistance, and durability to meet quality standards.

  • Flexible Order Quantities: We offer flexible order sizes, whether small or large scale.

  • On-time Delivery: We ensure fast delivery without compromising quality, meeting your schedule.