Chemically Etched Burr-free Precision Nickel Parts From 0.02mm to 1.5mm Thickness

Chemically Etched Burr-free Precision Nickel Parts From 0.02mm to 1.5mm Thickness

Specifications of Chemically Etched Nickel Parts:

Features of Chemically Etched Nickel Parts:

• Precision Micro-Patterning: Achieve complex geometries and ultra-fine apertures for filtration and shielding.

• Burr-Free Edges: Maintain structural integrity and performance in high-stress environments.

• Lightweight & Durable: Ideal for applications requiring strength-to-weight optimization.

• Corrosion & Heat Resistant: Withstand harsh chemicals, high temperatures, and oxidation.

Nickel Etching Products:

• Filters: Fuel/air filters, EMI/RFI shielding meshes, fluidic sieves.
• Meshes: Battery electrode grids, sensor components, acoustic damping screens.
• Connectors: RF/coaxial connectors, spring contacts, lead frames.
• Custom Parts: Precision shims, nozzles, stencils, and masking templates.

Applications of Chemically Etched Nickel Parts:

• Electronics: EMI shielding, battery components, circuit board contacts.
• Automotive: Fuel injector screens, exhaust sensors, EV battery cooling systems.
• Medical: Surgical instrument meshes, implantable device filters.
• Aerospace: Hydraulic system filters, heat exchanger plates.
• Industrial: Catalytic converter substrates, chemical processing sieves.

Advantages of Photochemical Etching:

• High Precision: Achieve intricate designs without mechanical stress or distortion.
• Scalability: Rapid prototyping to mass production with consistent quality.
• Material Integrity: No heat-affected zones (HAZ) or micro-cracks.
• Flexibility: Easily modify designs without retooling.
• Sustainability: Minimal material waste and eco-friendly processing.

How to Custom Nickel Parts via Chemical Etching from us?

1. Design Submission: Provide CAD files, drawings, or specifications.
2. Material Selection: Choose nickel grade, thickness, and surface treatment.
3. Prototyping: Receive samples within 5–7 days for approval.
4. Production: High-speed etching with 100% quality inspection.
5. Delivery: Global shipping with tailored packaging.

Why Choose Us?

• Expertise: 13+ years in precision metal etching.
• Fast Turnaround: Prototypes in days, full production in weeks.
• Custom Solutions: Tailored designs for unique technical challenges.
• Quality Assurance: ISO-certified facilities with rigorous testing (dimensional, conductivity, stress tests).