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Ultra-Thin Chemically Etched Complex And Burr-fress Stainless Steel Encoder Discs

Ultra-Thin Chemically Etched Complex And Burr-fress Stainless Steel Encoder Discs

Brand Name: XHS/ Customized
Model Number: Custom
MOQ: 10
Price: 50-100USD
Payment Terms: T/T
Supply Ability: 10000-100000PCS / week
Detail Information
Place of Origin:
China
Certification:
ISO 9001, ISO 14001
Materials:
Stainless Steel Or Customized
Thickness:
0.02mm - 1.5mm
Tolerance:
+/- 0.005mm
Production Process:
Photo Chemical Etching, Plating, Stamping, Laser Cutting
Packaging Details:
PE bags and Cartons / Customized
Supply Ability:
10000-100000PCS / week
Highlight:

Stainless Steel encoder disc

,

Chemical Etching encoder disc

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Chemical Etching rotary encoder disk

Product Description

Ultra-Thin Chemically Etched Complex And Burr-fress Stainless Steel Encoder Discs


Xinhaisen fabricates precision metal encoder discs via photochemical etching, converting customer designs into custom components for optical, capacitive, magnetic, and reflective encoder systems. The process achieves ±0.01mm tolerances, etching intricate patterns on stainless steel, titanium, or specialty alloys. Ideal for robotics and automation, these discs deliver thermal stability, corrosion resistance, and durability in harsh environments, balancing performance with cost-efficiency.



Specifications of Chemically Etched Stainless Steel Encoder Discs:


Material Capabilities Metal like Stainless Steel, Copper etc.
Thickness 0.03 mm to 1 mm
Product Dimension 600*600 mm or Customized
Smallest open hole D= 0.1mm when Thickness range from 0.03mm to 0.05mm 
Centre to Centre for holes 1.5*Thickness
Product precision ± 0.01mm (common difference). It’s generally 20% of material thickness
Surface treatment for choice Silver, Gold, Tin Plated, Matt Finish, Paint



How Does Chemical Etching Work: 


Ultra-Thin Chemically Etched Complex And Burr-fress Stainless Steel Encoder Discs 0

  1. Material Selection
  2. Material Cutting
  3. Cleaning
  4. Printing
  5. Drying
  6. Exposure
  7. Developing
  8. Etching
  9. Stripping
  10. Data Inspection
  11. Packing


Benifits of Chemically Etched Stainless Steel Encoder Discs:


1. High Accuracy:
Achieve intricate and detailed digital designs that are not possible with traditional machining.


2. Flexibility:
Easily accommodate design changes and modifications without the need for expensive tooling.


3. Material Efficiency:
Save money by reducing waste and optimizing materials.


4. No Mechanical Stress:
Maintain material integrity by avoiding mechanical deformation during etching.


5. Scalability:
Efficiently scale from prototype to high-volume production.


6. Cost effective:
Eliminates the need for expensive and time-consuming tooling.


7. Cost efficient:
Part complexity does not affect the production time.


8. Rapid prototyping:
Produce different designs at the same time without added effort.


If you have project requirements, please send us the drawings and we will contact you as soon as possible to provide a professional quotation.