Chemical Etching Custom High Precision 0.05-1.0mm Metal Optical Encoder Disc
Product Details
| Materials: | Stainless Steel Or Customized | Thickness: | 0.02mm - 1.5mm |
|---|---|---|---|
| Tolerance: | +/- 0.005mm | Production Process: | Photo Chemical Etching, Plating, Stamping, Laser Cutting |
| Highlight |
Optical disc encoder,Chemical Etching disc encoder,Custom chemical etching services |
||
Product Description
Chemical Etching Custom High Precision 0.05-1.0mm Metal Optical Encoder Disc
High Precision Metal Optical Encoder Disc:
| Using photo chemical etching machining technique, Xinhaisen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a wide variety of precise patterns, such as, capacitive encoder disc, optical encoder disc, reflective encoder disc, and magnetic encoder disc etc. |
Specifications of High Precision Metal Optical Encoder Disc:
| Machining Type | Chemical etching / photo etching, Laser cutting, Stamping |
| Material Capabilities | Metal like Stainless Steel, Copper etc. |
| Thickness | 0.03 mm to 1 mm |
| Product Dimension | 600*600 mm or Customized |
| Smallest open hole | D= 0.1mm when Thickness range from 0.03mm to 0.05mm |
| Centre to Centre for holes | 1.5*Thickness |
| Product precision | ± 0.01mm (common difference). It’s generally 20% of material thickness |
| Surface treatment for choice | Silver, Gold, Tin Plated, Matt Finish, Paint |
How Does Chemical Etching Work:
|
The chemical etching method involves transferring a component pattern onto a light-sensitive resist material bonded to metal sheets. The unexposed portions of the photoresist are chemically stripped, baring the underlying metal surface that is then dissolved using etchant chemicals. |
- Meterial Selection: Material will be selected upon your request.
- Material Cutting: Cutting material into the size needed.
- Cleaning: Chemically clean the material.
- Printing: Photosensitive resist is automatically coated on both sides of the material.
- Drying: Dry all the water stains on the sheet
- Exposure: The Photoresist is selectively removed to expose the metal.
- Developing: The unexposed areas of resist are developed away to leave exposed metal areas.
- Etching: The chemical etchant is sprayed onto the sheet, dissolving the exposed metal.
- Stripping: Photoresist is removed to leave the metal parts.
- Data Inspection: 100% inspeciton to meet the cutomer's need.
- Packing: Dust-free packaging.
Why choose Chemical Etching?
- High Accuracy: Achieve intricate and detailed digital designs that are not possible with traditional machining.
- Flexibility: Easily accommodate design changes and modifications without the need for expensive tooling.
- Material Efficiency:Save money by reducing waste and optimizing materials.
- No Mechanical Stress:Maintain material integrity by avoiding mechanical deformation during etching.
- Scalability: Efficiently scale from prototype to high-volume production.
- Cost effective: Eliminates the need for expensive and time-consuming tooling
- Rapid prototyping: Produce different designs at the same time without added effort.
Product Highlights
Chemical Etching Custom High Precision 0.05-1.0mm Metal Optical Encoder Disc High Precision Metal Optical Encoder Disc: Using photo chemical etching machining technique, Xinhaisen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a ...
Precision-Etched Titanium Flow Plates for Heat Exchangers with High-Corrosion Resistance
Precision-Etched Titanium Flow Plates for Heat Exchangers with High-Corrosion Resistance Flow Plate Overview Xinhaisen Technology specializes in manufacturing high-precision chemically etched flow plates for plastic injection molding, die casting, and other industrial applications. Our flow plates ...
Precision Titanium Etching Services ISO Certified Metal Fabrication
13+ years expertise in titanium etching for aerospace, medical & industrial applications. ISO/IATF-certified , full-cycle solutions with competitive lead times. Get instant quote! Titanium Etching Services for High-Performance Applications Industries We Serve Our titanium etching solutions power ...
Custom Stainless Steel Bookmark Souvenir Crafts By Photo Chemical Etching
Custom Stainless Steel Bookmark Souvenir Crafts By Photo Chemical Etching Descriptions of Stainless Steel Bookmark Souvenir Crafts: Xinhaisen, specializing in precision metal fabrication through chemical etching for 13 years, addresses evolving design challenges in modern crafts. As design ...
Micro Needle Rollers For Stainless Steel Via Metal Etching Service 0.005mm Tolerance
Micro Needle Rollers for Stainless Steel Material via Metal Etching Fabrication Beauty Needle Micro Needles Rollers XHS produces bio-compatible micro-needles through etching, which feature ultra-smooth and sharp edges. Using advanced etching technology, these micro-needles achieve higher quality and ...
Please use our online inquiry contact form below if you have any questions, our team will get back to you as soon as possible.
