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Precision Etched Metal Components For Electrical Connectors Energy Applications

Precision Etched Metal Components For Electrical Connectors Energy Applications

Brand Name:	XHS/Customize
Model Number:	Customize
MOQ:	10
Price:	50-100USD
Payment Terms:	T/T
Supply Ability:	10000-100000PCD / week

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

ISO 9001, ISO 14001, IATF 16949

Material:

Metal,stainless Steel,

Product Type:

Connector

Technology:

Photo Chemical Etching

Tolerance:

+/-0.01mm

Packaging Details:

PE bags and Carton

Supply Ability:

10000-100000PCD / week

Highlight:

Precision Etched Electrical Connectors

Metal Electrical Connectors

stainless steel metal components

Product Description

Precision Etched Metal Components for Electrical Connectors & Energy Applications

Manufacturer: Shenzhen Xinhsen Technology Co., Ltd
Website: www.xinhsen.cn

Product Overview

Xinhsen Technology manufactures high-performance metal components for electrical connectors and energy systems through advanced chemical etching. Our components ensure superior conductivity, durability, and precision in power transmission, renewable energy, and electric vehicle applications.

Technical Specifications Table

Parameter	Busbars	Battery Contacts	Solar Cell Interconnects	Tolerance
Material	C1100 Copper	C17200 Beryllium Copper	T2 Oxygen-Free Copper	ASTM B152/B197
Thickness	0.1mm - 3.0mm	0.05mm - 1.0mm	0.08mm - 0.5mm	±0.01mm
Conductivity	≥100% IACS	22-28% IACS	≥101% IACS	ASTM B193
Surface Finish	Tin Plating (2-5μm)	Gold Plating (0.5-3μm)	Silver Plating (1-10μm)	MIL-G-45204
Current Rating	100A-1000A	10A-200A	5A-50A	IEC 60512
Temperature Range	-40°C to 150°C	-55°C to 125°C	-40°C to 200°C	UL 486E

Key Features & Benefits

✔ Ultra-Low Resistance

Laser-measured contact surfaces (Ra ≤0.2μm)

15% higher conductivity than stamped parts

✔ Structural Integrity

No heat-affected zones (material properties preserved)

Burr-free edges (<0.01mm radius)

✔ Advanced Designs

3D folded busbars with 0.05mm alignment tolerance

Micro-spring contacts (0.1mm pitch possible)

Product Applications

1. EV Power Systems

0.3mm thick battery cell interconnects

500A busbars with 0.15mm cooling channels

2. Renewable Energy

Component	Specification
Solar Tab Ribbons	0.1mm × 2mm, ±0.02mm
Inverter Busplates	Inverter Busplates

3. Industrial Connectors

50μm gold-plated socket contacts

High-voltage insulators (up to 50kV)

Quality Assurance

Testing Standards

Current Cycling: 10,000 cycles @ rated load

Thermal Shock: -55°C ↔ 125°C, 500 cycles

Salt Spray: 1000hrs (ASTM B117)

Certifications

UL 1973 (Battery Components)

IEC 61215 (Solar)

ISO 8820 (Automotive)

Why Choose Xinhsen?

10+ Years in energy sector components

50μm Precision for micro-connectors

Rapid Prototyping – 5 day samples

Cost Savings – 40% vs. CNC machining

Request free DFM guide for energy components!

Customization Options

Material Science

Graphene-enhanced copper alloys

Superconducting niobium composites

Smart Features

Strain gauges for load monitoring

RFID-enabled component tracking

Precision Etched Metal Components For Electrical Connectors Energy Applications 0

Tags:

electrical connectors

electrical connector

metal component

High Precision Metal Etching Electrical Connectos With Burr And Stress Free

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Precision Etched Metal Components For Electrical Connectors Energy Applications

Get Best Price

Fine Line Precision Photo Chemical Etching Metal Component For Electronics

Get Best Price

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Stamping Processing

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Bipolar Plates Fuel Cell

Micro Perforated Mesh

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Precision Engineering Components

Metal Speaker Grills

Printed Circuit Heat Exchanger

Stamping Processing

Titanium Etching

Stainless Steel Chemical Etching

Nickel Etching

Reel To Reel Etching

Aluminum Etching

Copper Chemical Etching

products details

Precision Etched Metal Components For Electrical Connectors Energy Applications

Precision Etched Metal Components For Electrical Connectors Energy Applications

Precision Etched Electrical Connectors

Metal Electrical Connectors

stainless steel metal components

Precision Etched Metal Components for Electrical Connectors & Energy Applications

Product Overview

Technical Specifications Table

Key Features & Benefits

Product Applications

Quality Assurance

Why Choose Xinhsen?

Customization Options

electrical connectors

electrical connector

metal component

High Precision Metal Etching Electrical Connectos With Burr And Stress Free

Precision Etched Metal Components For Electrical Connectors Energy Applications

Fine Line Precision Photo Chemical Etching Metal Component For Electronics