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High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications

High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications

Brand Name: XHS/Customize
Model Number: Customize
MOQ: 10
Price: 50-100USD
Payment Terms: T/T
Supply Ability: 10000-100000PCD / week
Detail Information
Place of Origin:
China
Certification:
ISO 9001, ISO 14001, IATF 16949
Material:
Metal,stainless Steel,
Product Type:
Connector
Technology:
Photo Chemical Etching
Tolerance:
+/-0.01mm
Odm And Oem:
Available
Etching Shape:
Customized
Packaging Details:
PE bags and Carton
Supply Ability:
10000-100000PCD / week
Highlight:

Precision Etched Electrical Connectors

,

Metal Electrical Connectors

,

stainless steel metal components

Product Description

High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications



Our high-precision photo chemical etching service specializes in producing metal connectors tailored for demanding energy applications, including power distribution systems, renewable energy devices, and electronic energy modules. Using advanced chemical etching technology, we can create complex, thin, and highly accurate metal components that are difficult or impossible to achieve with traditional machining.


Key Features:

  • Precision and Accuracy: Achieve intricate geometries and fine details with tolerances as tight as ±0.01 mm, ensuring reliable electrical connectivity in energy systems.

  • Material Versatility: Supports stainless steel, copper, nickel, titanium, aluminum, and other alloys commonly used for connectors.

  • Customizable Thickness and Design: Produce metal connectors from 5µm up to 2mm thickness, with single or double-sided etching for complex patterns.

  • Smooth and Burr-Free Finish: The non-mechanical etching process ensures clean edges and reduces the need for post-processing.

  • High-Volume Consistency: Ideal for both prototype runs and mass production, delivering uniform quality across batches.


Why Choose Photo Chemical Etching Process?

  • Non-Contact Process: Minimizes mechanical stress and deformation, preserving the integrity of delicate connectors.

  • Cost-Effective for Complex Designs: Ideal for small to medium production runs with intricate patterns, reducing material waste.

  • Rapid Prototyping: Fast turnaround from design to sample, supporting efficient product development cycles.

  • Scalable Production: Capable of both prototype and mass production without compromising quality.


Xinhaisen's Photochemical Machining (PCM) Process Capability


Technology Process capability
Minimum single-piece size 1mm x 1mm
Maximun single-piece size 1800mm x 650mm
Processing metal material thickness 0.02mm - 3.0mm
Thickness tolerance ±0.005mm
Minimum aperture precision φ0.02mm
The finest line diameter 0.01mm
General dimensional tolerances ±0.008mm
Line width tolerance ±0.005mm
Minimum etching depth 0.01mm
Etching depth tolerance ±0.005mm


High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications 0


The material, thickness and size we can etch as following


Steel and Stainelss Steels 0.01mm – 1.5mm 600mm x 1500mm
Nickel and Nickel Alloys 0.01mm – 1.5mm 600mm x 1500mm
Copper and Copper Alloys 0.01mm – 1.5mm 600mm x 1500mm
Aluminun 0.01mm – 1.5mm 600mm x 1500mm
Titanium and Titanium Alloys 0.01mm – 1mm 600mm x 550mm


What metal parts processing we can provide?

High-Precision Photo Chemical Etching for Metal Connectors in Energy Applications 1


FAQ

1.Why Choose Xinhaisen?

  • 13+ years of specialized etching experience
  • Engineering support from design to final product
  • Strict confidentiality protection for all customer designs

2. How can we guarantee quality?

  • Always a pre-production sample before mass production;
  • Always final Inspection before shipment.

3.What can you buy from us?

  •  Photo chemical etching,Micro-channel plate etching,Precision filter mesh,metal encoder disk,Precision metal shims 

4.How long does production and shipping take?

  • Sample orders can be shipped in 3-5 days. 
  • Mass production lead time depends on quantity, typically 1-2 weeks. Express shipping is available.

5. What services can we provide?

  • Accepted Delivery Terms: FOB,CFR,CIF,EXW
  • Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
  • Accepted Payment Type: T/T,Paypal,Western Union,Cash;
  • Language Spoken:English,Chinese


Would you like to custom the metal parts? Feel free to contact us for further discussion!

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