Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts
Detail Produk
| Bahan: | Tembaga, Baja tahan karat, Titanium atau disesuaikan | Ketebalan: | 0.02mm -3mm |
|---|---|---|---|
| Membentuk: | Sebagai permintaan klien | Toleransi: | +/- 0,005mm |
| Proses produksi: | Foto Etsa Kimia, Pelapisan, Stamping, Pemotongan Laser | dimensi: | Disesuaikan |
| Fitur: | Bebas duri, bebas stres, Tidak ada lubang pecah, tidak ada debu, tidak ada penyok | ||
| Menyoroti |
precision copper etching service,ultra-thin copper chemical etching,10µm metal parts etching |
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Deskripsi produk
Precision copper etching is a photochemical etching technique specifically designed for processing ultra-thin, high-precision copper metal components. This process primarily utilizes high-purity rolled copper materials as substrates, such as pure copper, brass, or phosphor bronze. Through the interaction between photosensitive films and chemical etching solutions, it achieves microfabrication of complex geometric shapes.
| Parameter | Value |
|---|---|
| Materials | High-purity pure copper, brass, phosphor bronze, etc. |
| Thickness Range | 10µm–0.2mm |
| Minimum Aperture | Up to 15µm |
| Dimensional Tolerance | ±0.005mm |
| Minimum line width | 10µm |
| Surface roughness | Ra 0.2–1.6µm |
| Etching taper | Controllable between 5°–15° |
| Flatness | ≤0.1mm/100mm |
| Surface treatment | Options include gold plating, tin plating, passivation, etc. |
| Geometric accuracy | Positioning accuracy ±2µm |
- Precision copper etching delivers burr-free, stress-free, and heat-affected zone-free results while preserving the material's inherent physical properties.
- Compared to traditional stamping processes, it reduces mold costs by 80%, supports rapid prototyping and design iterations, and is particularly suited for processing ultra-thin copper prone to deformation.
- It enables complex hollow structures unattainable through conventional machining.
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- Pre-treatment: Copper plate cleaning and surface activation
- Coating: Uniform application of photoresist on both sides
- Exposure: UV exposure through photomask
- Development: Removal of uncured photoresist to form etching channels
- Etching: Precise temperature and concentration control for dual-side etching
- Stripping: Removal of residual photoresist
- Post-treatment: Dimensional inspection and surface finishing
- Widely applied in high-end manufacturing sectors such as electronic connectors, electromagnetic shielding covers, flexible circuit boards, current sensors, RF components, and medical electrodes.
- It plays an irreplaceable role in producing critical components for industries including 5G communications, new energy vehicles, and aerospace.
What is the price of vapor chamber customization?
-- The price will be depended on material, thickness, size and other requirements, please feel free to send us your detail requirements, we’ll offer you the price asap.
How do we custom the titanium vapor chamber?
-- Please send us your drawing in DXF, DWG, STEP, PDF and other formats, we’ll do the evaluation and offer you the price.
How can we guarantee quality?
-- We always a pre-production sample before mass production, and always 100% final Inspection before shipment.
Why should you buy from us not from other suppliers?
-- Xinhaisen is established to specialized in the production of high-quality, finite and micro-size photo chemical etching metal products.Our seventy professional staff specialized in research and development , manufacturing and marketing service.
What services can we provide?
-- Accepted Delivery Terms: FOB, CFR, CIF, EXW； Accepted Payment Currency:USD, EUR, JPY, CAD, AUD, HKD, CNY; Accepted Payment Type: T/T, Paypal, Western Union, Cash.
Do you want to custom the vapor chamber?
Click "contact us" below to send us the drawing of Titanium vapor chamber, we support DXF, DWG, STP etc. formats.
Or send email directly at bella.xiang@xinhsen.com / WhatsApp: +86 18025476918
Sorotan Produk
Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts Overview of Copper Etching Precision copper etching is a photochemical etching technique specifically designed for processing ultra-thin, high-precision copper metal components. This process primarily utilizes high-purity rolled copper ...
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