Custom-Designed Nickel Etched Metal Parts with Intricate Patterns and Smooth Surfaces

Custom-Designed Nickel Etched Metal Parts with Intricate Patterns and Smooth Surfaces

Nickel Etching Overview
We provide high-precision nickel etching (photochemical machining) services for manufacturing intricate, burr-free, and stress-free nickel components. Ideal for micro-features, fine meshes, and complex geometries, our process supports rapid prototyping and high-volume production with consistent quality. Suitable for electronics, acoustics, medical devices, filtration, and industrial applications.

Nickel Etching Features

• High Precision: Micro-holes down to 0.03mm, line width down to 0.015mm.

• Burr/Stress-Free: No mechanical force or heat, preserving material properties.

• Complex Designs: Intricate 2D shapes without hard tooling.

• Fast Lead Times: Digital tooling allows quick prototyping and production.

• Wide Thickness Range: From ultra-thin 0.02mm up to 1.5mm.

• Excellent Consistency: Uniformity within ±0.03mm across batches.

Titanium Etching Specification

Titanium Etching Applications

• Electronics: EMI/RFI shields, flexible circuits, connectors, lead frames.

• Acoustics: Speaker meshes, microphone grids, acoustic filters.

• Medical: Surgical tools, implants, sensor components, filtration meshes.

• Filtration: Filter screens, mesh sheets, fluidic plates.

• Industrial: Encoder discs, masks, washers, springs, precision apertures.

• Consumer Electronics: Mobile phone components, wearable device parts.

Our Advantages

• Expertise: Specialized in nickel and high-performance alloys etching.

• Speed & Scalability: Handles urgent prototypes and large-volume orders efficiently.

• Quality Assurance: Strict process control ensures high precision and consistency.

• Comprehensive Support: DFM feedback, fast sampling, and reliable delivery.

• Proven Reputation: Recognized for precision, speed, and versatility across industries.

FAQ

Q: What file format do you need for quoting?
A: We prefer DXF, DWG, or Gerber files. Include material, thickness, quantity, and tolerance requirements.

Q: What’s the lead time for prototypes?
A: Typically 5–10 working days, depending on design complexity.

Q: Can you etch nickel alloys like Inconel or Hastelloy?
A: Yes, we have extensive experience with various nickel-based alloys.

Q: Is there a minimum order quantity?
A: No strict MOQ; we support both low-volume R&D and high-volume production.

Q: Do you offer additional post-etching services?
A: Yes, including plating, passivation, bending, welding, and assembly.

Q: How do you ensure quality consistency?
A: Through controlled processes, regular equipment calibration, and strict final inspection.

Welcome to contact us at any time!