Stainless Steel Chemical Etching For Custom Shims And Metal Gaskets

High-Quality Chemical Etching for Custom Shims and Metal Gaskets

Our high-quality chemical etching service offers precise, burr-free production of custom shims and metal gaskets for a wide range of industries. By using advanced photochemical etching techniques, we can create complex, highly accurate components without the need for costly tooling. Whether you require prototypes or high-volume production, our process ensures fast turnaround and consistent quality.

Specifications of Chemical Etching Shims and Gaskets:

Features of Chemical Etching Shims and Gaskets:

• Burr-Free & Stress-Free: No mechanical stress or deformation on parts.
• High Precision: Tolerances as tight as ±0.01mm for critical applications.
• Tooling-Free Process: Ideal for prototypes and design changes.
• Complex Designs Supported: Capable of intricate geometries and fine details.
• Fast Turnaround: From design to delivery in as little as a few days.
• Material Versatility: Compatible with stainless steel, copper, brass, aluminum, and more.

Applications of Chemical Etching Shims and Gaskets:

• Aerospace & Aviation

• Automotive Industry

• Medical Devices

• Electronics & Semiconductors

• Oil & Gas

• Precision Instrumentation

• Defense & Military

• Renewable Energy

Common products include:

• Custom metal shims

• EMI/RFI shielding gaskets

• Sealing gaskets

• Washers & spacers

• Decorative plates

How to Chemical Etching Metal Shims?

1. Design Preparation – CAD files are converted into photo tools.
2. Material Selection – Choose the right metal and thickness.
3. Photoresist Coating – Apply UV-sensitive film to both sides of the metal sheet.
4. UV Exposure – Image is transferred using a mask and UV light.
5. Developing – Unexposed areas are removed to create the etch pattern.
6. Etching Process – Chemical solution dissolves unprotected metal.
7. Stripping & Cleaning – Photoresist is removed, and parts are cleaned.
8. Inspection & Delivery – Final inspection ensures all tolerances and specs are met.

The Benefits of Chemical Etching

• Cost-Efficient for Low & High Volume

• Quick Design Iteration Without New Tooling

• No Heat-Affected Zones or Mechanical Deformation

• Excellent Repeatability and Consistency

• Scalable Production – From one-off prototypes to large-scale batches

• Eco-Friendly Process – Minimal waste, recyclable materials

How to Custom Metal Shims from Us

1. Submit Your Design – Upload your CAD drawing or contact us for design assistance.

2. Choose Your Material – We offer a wide range of metals and thicknesses.

3. Get an Instant Quote – Transparent pricing with no hidden costs.

4. Approve Prototype (Optional) – Review and approve samples before full production.

5. Fast Production & Shipping – Most orders are shipped within 5-7 business days.

6. After-Sales Support – Dedicated team to help with any issues or reorders.