Brand Name: | XHS/ Customized |
Model Number: | Custom |
MOQ: | 10 |
Price: | 50-100USD |
Payment Terms: | T/T |
Supply Ability: | 10000-100000PCS / week |
Durable Stainless Steel Encoder Discs With Chemical Etching Technology
Xinhaisen fabricates precision metal encoder discs via photochemical etching, converting customer designs into custom components for optical, capacitive, magnetic, and reflective encoder systems. The process achieves ±0.01mm tolerances, etching intricate patterns on stainless steel, titanium, or specialty alloys. Ideal for robotics and automation, these discs deliver thermal stability, corrosion resistance, and durability in harsh environments, balancing performance with cost-efficiency.
Specifications of Stainless Steel Encoder Discs:
Material Capabilities | Metal like Stainless Steel, Copper etc. |
Thickness | 0.03 mm to 1 mm |
Product Dimension | 600*600 mm or Customized |
Smallest open hole | D= 0.1mm when Thickness range from 0.03mm to 0.05mm |
Centre to Centre for holes | 1.5*Thickness |
Product precision | ± 0.01mm (common difference). It’s generally 20% of material thickness |
Surface treatment for choice | Silver, Gold, Tin Plated, Matt Finish, Paint |
How Does Chemical Etching Work:
Meterial Selection→Material Cutting→Cleaning→Printing→Drying→Exposure→Developing→Etching→Stripping→Data Inspection→Packing
Benifits of Chemical Etching Stainless Steel Encoder Discs:
1. High Accuracy:
Achieve intricate and detailed digital designs that are not possible with traditional machining.
2. Flexibility:
Easily accommodate design changes and modifications without the need for expensive tooling.
3. Material Efficiency:
Save money by reducing waste and optimizing materials.
4. No Mechanical Stress:
Maintain material integrity by avoiding mechanical deformation during etching.
5. Scalability:
Efficiently scale from prototype to high-volume production.
6. Cost effective:
Eliminates the need for expensive and time-consuming tooling
7. Cost efficient:
Part complexity does not affect the production time
8. Rapid prototyping:
Produce different designs at the same time without added effort.
If you have project requirements, please send us the drawings and we will contact you as soon as possible to provide a professional quotation.